Occupation Certificate: Boilermaker

SAQA ID:93626 , 395 Credits, Occupational Certificate Article 26D (RED SEAL*)

Occupation Certificate: Boilermaker

SAQA ID:93626 , 395 Credits, Occupational Certificate Article 26D (RED SEAL*)

Are you looking to become a Boilermaker? This Occupational Certificate: Boilermaker was developed in collaboration with leading industry experts from the Mining and Minerals Industry, Chemical, Petro-Chemical, Metal, Engineering and related industries. With this qualification you will gain the knowledge and skills necessary to mark off and fabricate structural steel and other metal stock, make or repair metal products and structures — including pressure vessels and pipes. Register now to become a qualified Boilermaker and join the ranks of these prestigious organisations!

The journey to your RED SEAL: This is an Occupational Trade that requires a RED SEAL to practise as a designated Boilermaker as per article Occupational Certificate Article 26D (RED SEAL*)

Features & Benefits

  • This qualification consists of Compulsory Knowledge, Practical Skills, and Work Experience Modules.
  • The South African qualification for a Boilermaker is internationally recognised, closely aligned with Canadian Red Seal qualifications for Boilermaker (Code 7262) and Metal Fabricator (Code 7263).
  • The curriculum used by these international institutions has been emulated in the South African Qualification to allow learners to be functional and ready to cope with the working environment.

Brochure

Admission Requirements

  • NQF Level 1 with Mathematics and Science, OR
  • Recognition of prior learning through an RPL process
 
 

IMPORTANT: If you don’t meet our minimum entry requirement, you can still apply for special admission, regardless of what formal education you have. Please note that there are terms and conditions for this application, and all approvals will be made at the discretion of the Academic Board.

Articulation Options

On successful completion of this qualification, you can articulate into the following:

  • Boilermaker Supervisor
  • Fabricator
  • Boilermaker Trainer
  • Welder
  • Sheet Metal Worker

Regulatory Information

Qualifying for external assessment: In order to qualify for an external assessment, learners must provide proof of completion of all required modules by means of statements of results and work experience, including Foundational Learning Competence or equivalent.

An external integrated summative assessment, conducted through the relevant QCTO Assessment Quality Partner, is required for the issuing of this qualification. The external integrated summative assessment will focus on the Exit Level Outcomes and associated assessment criteria.

The external assessment model requires that the external assessment will be conducted as a trade test as prescribed under Section 26D of the Skills Development Act, through an evaluation of practical tasks and theoretical questions in a simulated environment at an assessment centre accredited by the QCTO and conducted by an assessor registered by NAMB. The trade test will be conducted over a minimum period of two working days.

What you get

Occupational Certificate: Boilermaker (RED SEAL)

  • The student will receive a statement of results after completing each phase.
  • The student will receive an Occupational Certificate from the QCTO when they pass the relevant trade test.

Introduction to Boilermaker Trade (NQF Level 4) The main focus of the learning in this knowledge module is to build an understanding of the boilermaker trade required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • The context and scope of the boilermaker trade within various industries
  • Trade-related safety, health, environment and quality requirements
  • The role and responsibilities of a qualified boilermaker in the workplace

Boilermaker Tools, Equipment, Machines and Materials (NQF Level 4) The main focus of the learning in this knowledge module is to build an understanding of the tools, equipment, machines and materials required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Trade related tools and equipment used in boilermaking
  • The correct selection, use and care of hand tools, power tools and machinery
  • Types of materials used in fabrication including sheet metal, plate and pipe
  • Safe handling and storage of materials and equipment

Fabrication and Pipework (NQF Level 4) The main focus of the learning in this knowledge module is to build an understanding of fabrication and pipework theory required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Principles and methods of metal fabrication
  • Pipe systems, pressure vessels and pipework fabrication
  • Layout and development of complex metal components
  • Tolerances, angles and manufacturing codes of practice applicable to fabrication

Assembling and Joining (NQF Level 4) The main focus of the learning in this knowledge module is to build an understanding of assembling and joining theory required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Methods and techniques for assembling metal structures and components
  • Joining methods including mechanical fastening and welding
  • Erection and assembly of plate and pipe components and structures
  • Quality and safety requirements for assembling and joining processes

Cutting and Welding (NQF Level 4) The main focus of the learning in this knowledge module is to build an understanding of cutting and welding theory required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Welding principles, techniques and joint characteristics
  • Oxy-fuel cutting machines, components and procedures for utilisation
  • Thermal applications in cutting and welding processes
  • Visual and mechanical inspection methods for compliance with legal requirements

Boilermaker’s Drawings (NQF Level 4) The main focus of the learning in this knowledge module is to build an understanding of engineering drawings required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Interpretation of complex plate, pipe and structural steel drawings
  • Development of patterns and templates from blueprints and approved drawings
  • Layout and cutting of templates and jigs from original drawings
  • Basic principles of development as applied to boilermaking

Visualise structures and components and develop templates according to set tolerances and/or standards whilst applying safety measures (NQF Level 4) The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to visualising structures and developing templates. The learner will be required to:

  • Interpret task instructions and comply with specifications
  • Develop components where all tolerances and angles are within the recognised manufacturing code of practice
  • Correctly perform calculations required for template development
  • Lay out and cut templates and/or jigs from original blueprints or approved drawings
  • Adhere to health, quality, safety and environmental protection practices

Maintain and use tools, equipment and machinery (NQF Level 4) The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to the maintenance and use of tools, equipment and machinery. The learner will be required to:

  • Identify and select relevant tools and equipment for specific tasks
  • Use tools, equipment and machinery correctly and safely
  • Maintain tools, equipment and machinery to the required standard
  • Adhere to all trade-related safety requirements during use and maintenance

Weld and gas cut components required for fabrication of a specific task such as metal pipes, construction and fabricated plate work and conduct visual and mechanical inspections for compliance with legal requirements (NQF Level 4) The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to welding, gas cutting and inspection. The learner will be required to:

  • Select and apply appropriate welding techniques and joint types for specific fabrication tasks
  • Operate oxy-fuel cutting equipment to required specifications
  • Conduct visual and mechanical inspections of welds and cuts for compliance with legal requirements
  • Identify and rectify defects found during inspection
  • Apply all trade-related safety requirements throughout the process

Accurately manipulate and fabricate profiles and fabricate metal sections using heating and cold bending processes whilst applying safety measures (NQF Level 4) The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to the manipulation and fabrication of metal profiles and sections. The learner will be required to:

  • Select appropriate heating and cold bending processes for specific fabrication tasks
  • Accurately manipulate and fabricate profiles to required tolerances and specifications
  • Fabricate metal sections including sheet metal, plate and pipe using appropriate processes
  • Apply safety measures throughout heating and bending operations

Accurately erect, assemble and repair metal structures whilst applying safety measures (NQF Level 4) The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to the erection, assembly and repair of metal structures. The learner will be required to:

  • Interpret drawings and specifications for the erection and assembly of metal structures
  • Erect and assemble plate and pipe components and structures to required tolerances
  • Repair metal structures and components to manufacturer or design specifications
  • Apply all relevant safety measures during erection, assembly and repair activities

Pattern and template development processes (NQF Level 4) The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in pattern and template development processes in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-01-WE01: Observe and assist a qualified person in pattern and template development processes
  • WM-01-WE02: Carry out pattern and template development processes under the direct supervision of a qualified person
  • WM-01-WE03: Undertake all pattern and template development activities without assistance, but under supervision

Tools, equipment and machinery maintenance and operation processes (NQF Level 4) The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in tools, equipment and machinery maintenance and operation in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-02-WE01: Observe and assist a qualified person in tools, equipment and machinery maintenance and operation processes
  • WM-02-WE02: Carry out maintenance and operation of tools, equipment and machinery under the direct supervision of a qualified person
  • WM-02-WE03: Undertake all maintenance and operation activities without assistance, but under supervision

Workshop or on-site cutting and welding processes (NQF Level 4) The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in cutting and welding processes in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-03-WE01: Observe and assist a qualified person in workshop or on-site cutting and welding processes
  • WM-03-WE02: Carry out cutting and welding processes under the direct supervision of a qualified person
  • WM-03-WE03: Undertake all cutting and welding activities without assistance, but under supervision

Fabrication, assembling and repairing of metal components and structures (NQF Level 4) The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in the fabrication, assembling and repairing of metal components and structures in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-04-WE01: Observe and assist a qualified person in the fabrication, assembling and repairing of metal components and structures
  • WM-04-WE02: Carry out fabrication, assembling and repairing of metal components and structures under the direct supervision of a qualified person
  • WM-04-WE03: Undertake all fabrication, assembling and repairing activities without assistance, but under supervision

Assembling and erecting of structures and components (NQF Level 4) The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in the assembling and erecting of structures and components in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-05-WE01: Observe and assist a qualified person in the assembling and erecting of structures and components
  • WM-05-WE02: Carry out assembling and erecting of structures and components under the direct supervision of a qualified person
  • WM-05-WE03: Undertake all assembling and erecting activities without assistance, but under supervision

Campus

Lydenburg/ Witrivier

Registration Close Date

01 January 2025

Start Date

15 January 2025

Type

Full Time, Contact

Full Time, Contact Learning

  • Duration: 3 months per phase (9 months total), classes conducted 5 days a week, 6–8 hours per day

  • Theory modules classes can be attended at the College

  • Practical modules and exercises must be at the College

Distance Learning

  • Duration: 12 Months

  • Practical modules and exercises must be done at the College

  • Boilermaker
  • Structural Steel
  • Fabricator
  • Plate Fabricator
  • Pipe Fabricator
  • Maintenance
  • Boilermaker
  • Construction
  • Boilermaker
  • Mining
  • Boilermaker
  • Petrochemical
  • Boilermaker
  • Welding Specialist
  • Workshop
  • Supervisor
  • Plant
  • Maintenance
  • Technician
  • Heavy
  • Engineering
  • Artisan

Your study kit is included in your fees and will contain:

  • Free WIFI (Unlimited, at the College only)
  • Orientation kit including: Student Card, Welcome Letter, Getting Started Guide
  • Basic toolkit

Full Time, Contact Learning

  • Duration: 3 months per phase (9 months total), classes conducted 5 days a week, 6–8 hours per day

  • Theory modules classes can be attended at the College

  • Practical modules and exercises must be at the College

Distance Learning

  • Duration: 12 Months

  • Practical modules and exercises must be done at the College

  • Boilermaker
  • Structural Steel
  • Fabricator
  • Plate Fabricator
  • Pipe Fabricator
  • Maintenance
  • Boilermaker
  • Construction
  • Boilermaker
  • Mining
  • Boilermaker
  • Petrochemical
  • Boilermaker
  • Welding Specialist
  • Workshop
  • Supervisor
  • Plant
  • Maintenance
  • Technician
  • Heavy
  • Engineering
  • Artisan

Your study kit is included in your fees and will contain:

  • Free WIFI (Unlimited, at the College only)
  • Orientation kit including: Student Card, Welcome Letter, Getting Started Guide
  • Basic toolkit

Are you looking to become a Boilermaker? This Occupational Certificate: Boilermaker was developed in collaboration with leading industry experts from the Mining and Minerals Industry, Chemical, Petro-Chemical, Metal, Engineering and related industries. With this qualification you will gain the knowledge and skills necessary to mark off and fabricate structural steel and other metal stock, make or repair metal products and structures — including pressure vessels and pipes. Register now to become a qualified Boilermaker and join the ranks of these prestigious organisations!

The journey to your RED SEAL: This is an Occupational Trade that requires a RED SEAL to practise as a designated Boilermaker as per article Occupational Certificate Article 26D (RED SEAL*)

Features & Benefits

  • This qualification consists of Compulsory Knowledge, Practical Skills, and Work Experience Modules.
  • The South African qualification for a Boilermaker is internationally recognised, closely aligned with Canadian Red Seal qualifications for Boilermaker (Code 7262) and Metal Fabricator (Code 7263).
  • The curriculum used by these international institutions has been emulated in the South African Qualification to allow learners to be functional and ready to cope with the working environment.

Admission Requirements

  • NQF Level 1 with Mathematics and Science, OR
  • Recognition of prior learning through an RPL process
 
 

IMPORTANT: If you don’t meet our minimum entry requirement, you can still apply for special admission, regardless of what formal education you have. Please note that there are terms and conditions for this application, and all approvals will be made at the discretion of the Academic Board.

Articulation Options

On successful completion of this qualification, you can articulate into the following:

  • Boilermaker Supervisor
  • Fabricator
  • Boilermaker Trainer
  • Welder
  • Sheet Metal Worker

Regulatory Information

Qualifying for external assessment: In order to qualify for an external assessment, learners must provide proof of completion of all required modules by means of statements of results and work experience, including Foundational Learning Competence or equivalent.

An external integrated summative assessment, conducted through the relevant QCTO Assessment Quality Partner, is required for the issuing of this qualification. The external integrated summative assessment will focus on the Exit Level Outcomes and associated assessment criteria.

The external assessment model requires that the external assessment will be conducted as a trade test as prescribed under Section 26D of the Skills Development Act, through an evaluation of practical tasks and theoretical questions in a simulated environment at an assessment centre accredited by the QCTO and conducted by an assessor registered by NAMB. The trade test will be conducted over a minimum period of two working days.

What you get

Occupational Certificate: Boilermaker (RED SEAL)

  • The student will receive a statement of results after completing each phase.
  • The student will receive an Occupational Certificate from the QCTO when they pass the relevant trade test.

 Introduction to Boilermaker Trade (NQF Level 4) The main focus of the learning in this knowledge module is to build an understanding of the boilermaker trade required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • The context and scope of the boilermaker trade within various industries
  • Trade-related safety, health, environment and quality requirements
  • The role and responsibilities of a qualified boilermaker in the workplace


Boilermaker Tools, Equipment, Machines and Materials (NQF Level 4)
The main focus of the learning in this knowledge module is to build an understanding of the tools, equipment, machines and materials required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Trade related tools and equipment used in boilermaking
  • The correct selection, use and care of hand tools, power tools and machinery
  • Types of materials used in fabrication including sheet metal, plate and pipe
  • Safe handling and storage of materials and equipment


Fabrication and Pipework (NQF Level 4)
The main focus of the learning in this knowledge module is to build an understanding of fabrication and pipework theory required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Principles and methods of metal fabrication
  • Pipe systems, pressure vessels and pipework fabrication
  • Layout and development of complex metal components
  • Tolerances, angles and manufacturing codes of practice applicable to fabrication


Assembling and Joining (NQF Level 4)
The main focus of the learning in this knowledge module is to build an understanding of assembling and joining theory required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Methods and techniques for assembling metal structures and components
  • Joining methods including mechanical fastening and welding
  • Erection and assembly of plate and pipe components and structures
  • Quality and safety requirements for assembling and joining processes


Cutting and Welding (NQF Level 4)
The main focus of the learning in this knowledge module is to build an understanding of cutting and welding theory required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Welding principles, techniques and joint characteristics
  • Oxy-fuel cutting machines, components and procedures for utilisation
  • Thermal applications in cutting and welding processes
  • Visual and mechanical inspection methods for compliance with legal requirements


Boilermaker’s Drawings (NQF Level 4)
The main focus of the learning in this knowledge module is to build an understanding of engineering drawings required to practise as a Boilermaker. The learning will enable learners to demonstrate an understanding of:

  • Interpretation of complex plate, pipe and structural steel drawings
  • Development of patterns and templates from blueprints and approved drawings
  • Layout and cutting of templates and jigs from original drawings
  • Basic principles of development as applied to boilermaking


Visualise structures and components and develop templates according to set tolerances and/or standards whilst applying safety measures (NQF Level 4)
The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to visualising structures and developing templates. The learner will be required to:

  • Interpret task instructions and comply with specifications
  • Develop components where all tolerances and angles are within the recognised manufacturing code of practice
  • Correctly perform calculations required for template development
  • Lay out and cut templates and/or jigs from original blueprints or approved drawings
  • Adhere to health, quality, safety and environmental protection practices


Maintain and use tools, equipment and machinery (NQF Level 4)
The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to the maintenance and use of tools, equipment and machinery. The learner will be required to:

  • Identify and select relevant tools and equipment for specific tasks
  • Use tools, equipment and machinery correctly and safely
  • Maintain tools, equipment and machinery to the required standard
  • Adhere to all trade-related safety requirements during use and maintenance


Weld and gas cut components required for fabrication of a specific task such as metal pipes, construction and fabricated plate work and conduct visual and mechanical inspections for compliance with legal requirements (NQF Level 4)
The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to welding, gas cutting and inspection. The learner will be required to:

  • Select and apply appropriate welding techniques and joint types for specific fabrication tasks
  • Operate oxy-fuel cutting equipment to required specifications
  • Conduct visual and mechanical inspections of welds and cuts for compliance with legal requirements
  • Identify and rectify defects found during inspection
  • Apply all trade-related safety requirements throughout the process


Accurately manipulate and fabricate profiles and fabricate metal sections using heating and cold bending processes whilst applying safety measures (NQF Level 4)
The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to the manipulation and fabrication of metal profiles and sections. The learner will be required to:

  • Select appropriate heating and cold bending processes for specific fabrication tasks
  • Accurately manipulate and fabricate profiles to required tolerances and specifications
  • Fabricate metal sections including sheet metal, plate and pipe using appropriate processes
  • Apply safety measures throughout heating and bending operations


Accurately erect, assemble and repair metal structures whilst applying safety measures (NQF Level 4)
The focus of the learning in this module is on providing the learner an opportunity to practise Boilermaker skills within a simulated work environment. The learners will be practising skills related to the erection, assembly and repair of metal structures. The learner will be required to:

  • Interpret drawings and specifications for the erection and assembly of metal structures
  • Erect and assemble plate and pipe components and structures to required tolerances
  • Repair metal structures and components to manufacturer or design specifications
  • Apply all relevant safety measures during erection, assembly and repair activities


Pattern and template development processes (NQF Level 4)
The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in pattern and template development processes in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-01-WE01: Observe and assist a qualified person in pattern and template development processes
  • WM-01-WE02: Carry out pattern and template development processes under the direct supervision of a qualified person
  • WM-01-WE03: Undertake all pattern and template development activities without assistance, but under supervision


Tools, equipment and machinery maintenance and operation processes (NQF Level 4)
The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in tools, equipment and machinery maintenance and operation in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-02-WE01: Observe and assist a qualified person in tools, equipment and machinery maintenance and operation processes
  • WM-02-WE02: Carry out maintenance and operation of tools, equipment and machinery under the direct supervision of a qualified person
  • WM-02-WE03: Undertake all maintenance and operation activities without assistance, but under supervision


Workshop or on-site cutting and welding processes (NQF Level 4)
The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in cutting and welding processes in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-03-WE01: Observe and assist a qualified person in workshop or on-site cutting and welding processes
  • WM-03-WE02: Carry out cutting and welding processes under the direct supervision of a qualified person
  • WM-03-WE03: Undertake all cutting and welding activities without assistance, but under supervision


Fabrication, assembling and repairing of metal components and structures (NQF Level 4)
The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in the fabrication, assembling and repairing of metal components and structures in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-04-WE01: Observe and assist a qualified person in the fabrication, assembling and repairing of metal components and structures
  • WM-04-WE02: Carry out fabrication, assembling and repairing of metal components and structures under the direct supervision of a qualified person
  • WM-04-WE03: Undertake all fabrication, assembling and repairing activities without assistance, but under supervision


Assembling and erecting of structures and components (NQF Level 4)
The focus of the work experience is on providing the learner an opportunity to gain exposure to work as part of a team in the assembling and erecting of structures and components in a real-life boilermaking environment. The learner will be required to successfully complete each Work Experience at least three (3) times. The learner will be required to:

  • WM-05-WE01: Observe and assist a qualified person in the assembling and erecting of structures and components
  • WM-05-WE02: Carry out assembling and erecting of structures and components under the direct supervision of a qualified person
  • WM-05-WE03: Undertake all assembling and erecting activities without assistance, but under supervision

Campus

Lydenburg/ Witrivier

Registration Close Date

01 January 2025

Start Date

15 January 2025

Type

Full Time, Contact